某铜冶炼渣选矿厂SAB流程磨机衬板与钢球优化实践*

目前大多数铜冶炼渣选矿厂采用半自磨机—球磨机流程（SAB流程）进行粉磨作业，由于铜冶炼渣硬度大、性脆、易碎难磨，磨机衬板及磨矿介质消耗较大。针对某铜冶炼渣选矿厂开展了SAB流程衬板和钢球的优化研究。结果表明：①半自磨机用压条型铬钼钢衬板替代整体式锰钢衬板，使用寿命提高106.67%；球磨机用橡胶衬板替代锰钢衬板，使用寿命提高30%以上；检修强度大幅度降低，设备运转率明显提高。②半自磨机和球磨机由添加铸造钢球变更为锻造钢球，失圆率大幅降低；半自磨机补加球球径由120 mm调整为140 mm，增强了冲击破碎效果；球磨机补加钢球球径由60 mm调整为50 mm，磨矿浓度从75%提高到80%，研磨效果得到改善。③在磨矿细度保持不变的情况下，系统台时处理能力提高15.55%，钢球消耗降低26.32%，电力单耗降低26.67%，单位磨矿成本降低29.07%。企业经济效益和社会效益得到显著提高，对同行业具有一定的参考价值。     

Joining of dense Si3N4 ceramics with tape cast Lu-Al-Si-O-N interlayer

Lu-Al-Si-O-N tapes with different thickness were used to join gas pressure sintered Si₃N₄ ceramics. The microstructure of the joints and the influences of the joint thickness and joining temperature on the bonding strength of the as-joined Si₃N₄ ceramics have been investigated. The highest bonding strength about ~ 300 MPa of the joined specimens was achieved by using 450 µm interlayer at 1450 °C. The existence of Si₃N₄ nanowires was beneficial for the improvement of the bonding strength by interweaving the oxynitride glass matrix in the joint region.     

选区激光熔化316L不锈钢的各向组织与性能

对采用选区激光熔化(SLM)制备的316L不锈钢增材制造试样进行了横向、纵向力学性能与微观组织分析。结果表明,增材制造SLM试件亚结构组织由尺寸为0.4 μm左右的胞状组织所构成,组织之间无明显的成分偏析,纵向与横向拉伸强度分别达到808和713 MPa,在经过1050 ℃热处理后,原组织中部分胞状组织消失,纵向及横向强度分别下降到673 MPa及579 MPa,增材制造试样相对传统热轧试样(550 MPa)具有明显的强度优势。SLM试样组织中存在未熔合缺陷,缺陷几何形状的方向性对其在拉应力作用下连接成裂纹有显著影响。热处理后缺陷长度方向与拉伸应力平行的纵向试样伸长率达到47.5%,横向试样伸长率为20%,伸长率指标均显著低于热轧316L钢试样,未熔合缺陷是导致3D打印试件塑性指标降低的主要因素之一。     

加工切割精度对研磨的影响

本文主要介绍了在加工基板边部时,需将控制边部质量放在首。对于边部质量控制的重要环节是切割工序,切割的精度将直接影响到研磨边部的质量,从而影响边部良品率。因此,切割精度是作为控制边部质量的第一要素。     

New insight to the oxidation kinetics of silicon-containing steel at high temperature

This study investigated the oxidation kinetics of silicon-containing steel at 1150–1300 °C using a Simultaneous Thermal Analyzer under atmospheric conditions similar to that of an industry reheating furnace. There is a critical time point for the oxidation kinetics at an oxygen concentration of 4·0 vol.-%., following which the oxidation rate constant increases with the increasing oxidation temperature. The model coefficient A in the kinetic oxidation equation was found to be constant. However, before the critical time point, the oxidation rate constant remained unchanged; the model coefficient A decreased with the increasing temperature. Therefore, the kinetic model of silicon-containing steel for isothermal oxidation was observed to be a modified one on the basis of the experimental data. In addition, the critical time point was prolonged with the increasing isothermal oxidation temperature. Moreover, the oxidation activation energy of the tested silicon-containing steel was 366·16 kJ mol^?1.     

焙烧铁尾矿制备透水砖试验研究

为了改善尾矿制砖的力学性质，解决尾矿堆积问题，采用焙烧铁尾矿、水泥和粉煤灰为胶凝材料，2.36~4.75 mm粒级铁尾矿为粗骨料，通过搅拌、成型和养护工艺制备透水砖，探究了焙烧铁尾矿用量、水胶比、目标孔隙率和振动时间对透水砖性能的影响，对比未焙烧尾矿制备透水砖的性能。结果表明：① 焙烧尾矿制备透水砖最佳试验条件为：焙烧尾矿掺量60%，振动时间40 s、水胶比0.3，目标孔隙率20%；此时，透水砖抗折强度为3.34 MPa，符合国家标准Rf3.0，抗压强度为15.44 MPa，符合国家标准MU15，透水系数为2.58×10-2 cm/s，符合国家标准A级标准，实测孔隙率为23.41%。② 焙烧尾矿掺量为60%时效果最佳；未焙烧尾矿掺量为50%时效果最佳，抗折、抗压强度分别为3.38 MPa和14.54 MPa，透水系数符合国家A级标准；焙烧尾矿比未焙烧尾矿多替代水泥10%的情况下，力学性能焙烧尾矿透水砖较好，而透水性能则未焙烧尾矿透水砖较好。     

大方坯结晶器电磁搅拌器结构优化

为改善连铸结晶器内钢液的流动状况，采用有限元法和有限容积法研究了大方坯结晶器电磁搅拌器结构对连铸结晶器内电磁场、流场和温度场分布的影响。结果表明，新型结晶器电磁搅拌器在400 A、3 Hz时产生的电磁力比传统结晶器电磁搅拌器在500 A、3 Hz时产生的电磁力更加均匀，对结晶器内钢液的扰动更强，可提高结晶器内的传热效率，有助于初始凝固坯壳和等轴晶的形成，改善方坯质量。     

Investigation of the grinding temperature and energy partition during cylindrical grinding

In this study, the distribution of temperature and energy under the process parameter conditions and thermal physical parameters are investigated using a physics-based model via the finite element modeling (FEM) simulation and experimental validation during cylindrical grinding. A cylindrical grinding model is modeled to simulate the chip removal behavior in the grinding process and to measure the workpiece and chip temperatures by refining the temperature field. Workpiece speed affects the energy partition into chip more obviously than other grinding parameters. Reasonable selection of grinding parameters greatly reduces the energy partition into the workpiece from 80% to 50–30% or even lower. This study offers a comprehensive understanding of heating mechanisms during grinding and thus is very beneficial for process optimization.     

基于介形类生态特征评价湖南某铀矿山地表水放射性环境

湖南某铀矿为我国一重要铀资源生产基地，长年的矿冶活动使该铀矿冶地域生态环境不可避免地遭到了一定程度破坏。本文以该铀矿冶地域介形类为研究对象，分析其分布与生态特征，并利用该生物评价本矿冶地域地表水放射性污染状况。结果表明，Cypridopsis vidua在溪流与河流中均有分布，Helerocypris incongruens仅发现于河流，两者丰度均不高。利用该两种介形类丰度及总丰度变化可指示水体铀浓度的变化，丰度越小，铀含量越大，反之亦然。Shannon-Wiener物种多样性指数与水体铀浓度呈明显负相关，表明也可利用介形类生物指数指示水体铀浓度。该生物指数明显偏低，说明该铀矿冶地域地表水环境质量需要改善，放射性污染应引起足够重视。